MAKING OF SUGAR

HOW IS SUGAR MADE SIMPLE?

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Extracted juice mixed with water is weighed and sent to the boiling house for further processing. Residual bagasse is sent to boilers for use as fuel for steam generation.
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This juice is heated and then treated with milk of lime and Sulphur dioxide. The treated juice is then further heated and sent to clarifies for continuous settling. The settled mud is filtered by vacuum filters and filtered juice is returned to be further processed while the Oliver cake is sent out.
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The clear juice is evaporated to a syrup stage, bleached by Sulphur dioxide and then sent to vacuum pans for further concentration and sugar grain formation. Crystals are developed to a desired size and the crystallized mass is then dropped in the crystallizers to exhaust the mother liquor of its sugar as much as possible. This is then centrifuged for separating the crystals from molasses. The molasses is re-boiled for further crystallization
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PROCUREMENT

PROCESS OF SUGARCANE

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Every year Brazilian Sugar Supply conducts a survey of its command area to bring on record the cane cultivated area of the farmers. This also takes care of the different varieties of sugarcane that are grown by farmers.

Post this massive exercise, every farmer within the command area of the mill is provided with a calendar, which tells him when he can expect a Mill Supply Ticket (Purchy) against which he will supply the cane.

The calendar is distributed over 180 days. Based on the maturity and recovery expected from the varieties, the distribution takes place in the calendar.

After receiving the purchy, the farmer harvests the cane and transports it either in a bullock cart or tractor trolley to the mill gate. Farmers who stay in far flung areas supply cane at the mill’s centers. This cane is then transported in trucks or through rail to the mill.

Brazilian Sugar Supply has a total of 1,41,155 hectares of culturable land under their command area. This area covers 1,344 villages and has over 95 centres. It purchases cane from over 1,13,577 farmers. Assuming a family of 5 per household the economy of over half a million households is dependent on Brazilian Sugar Supply.

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